A couple of weeks ago when I was antiquing I found these steel sod busters. They were pretty rusty so I wasn’t sure how well they would clean up but I thought they were pretty cool so I decided to take a chance.
You may wonder why I want to remove the rust…I do like the patina but the edges on these are really sharp and rust has a tendency to get on everything and is almost impossible to seal. It will flake and blister through the lacquer. I seldom work with *found* objects because I don’t like a shape or material to determine the design. I prefer to let the design evolve from the composition which gives me more freedom to be creative.
I typically start with a design drawing but there are always adjustments that need to be made during fabrication. Things never go together quite the way you think they will so I’m always designing on the fly.
This piece will have windows with onyx stone. Here's the steel plate (48"x10") with openings cut out.
To hold it all together I welded a frame to the back. Everything needs to be held in place before you weld…you can never have enough clamps.
Here are the sod busters after grinding and smoothing the edges and the boxes I made to hold the stone.
I’m going to secure the horizontal boxes with rivets so I’ve drilled holes in the plate.
Then I placed the box to mark the holes from the plate to the flange on the box.
Here what it looks like from the front with the rivets in place.
But before I permanently attach anything I want to be sure that everything is lining up. Here’s the sod buster covering the square opening. (Sorry about the shadows. It was getting late in the day).
Everything looks okay so I rivet the horizontal boxes. Then I turn the piece over and position the square boxes that have been welded to the backs of the sod busters and weld them to the back of the plate.
Hanging clips are added and the piece is ready to spray with lacquer
And here's the finished piece titled *Third Wheel*. It's nice to be able to look back at how it all went together. There were a lot of steps and decisions to make along the way. The biggest change I made...I had thought that I would attach the sod buster with rivets but the steel turned out to be super hard (probably tempered) and I couldn't even tap a hole to drill into it. And if I did start to drill I was afraid that I would break a drill bit in the hole which would be impossible to remove. So instead I welded them on. Now I'm glad I did because I think there would have been too many rivets and it would have detracted from the composition.


















































